2、difference清洁Seiso缓冲量cushion教养Shitsuke壁厚变化wallthicknessvariation安全Safe截面section来料不良deficientpurchase孔aperture刮伤scratch作用力appliedloads压痕dents弧arc螺栓bolt制品产品article热注射成型thermoplasticinjectionmolding轴axis控制面板contorlplat钳工工作bench-work显示器pro-face坯料blank安全门saftdoor黄铜brass注射座enjectionblend毛刺burr螺杆sc
3、rew铸钢caststeel料膛fabbrel压板clamp加热圈heater轮廓contour喷嘴nozzle制图drawing定模板plam点火花加工electrochemicalmachining动模板movingplam电极electrode成型机顶杆ejectorpin套管ferrule手动操作man装配工fitter半自动操作sengleman磨光grinding全自动操作auto硬度hardness料膛清洗purge应力集中Stressconcentration上料机loader应力断裂stresscracking温调机应力松弛stressrelaxation参
4、数监控画面应力集中源stressrisers生产管理画面productmenut应力应变特性Stress-strainbehavior模板控制画面plamcontrol浇注系统feedsystem顶出控制画面ejectorcontrol纤维增强性材料fiber-filledpolymers加热管理画面heatcontrol纤维fibers注射速度画面speedcontrol添加剂filler注射压力画面fullingpressurecontrol流动充填方式fillingpattern保压控制画面packingpressurecontrol充填过程filling
6、length生产周期Cycletime流长比flowlengthtothickness液压系统hydraulicsystem流动趋向floworientation短射shortshot流动模拟flowsimulation喷射jetting圆形流道Full-roundrunner白化三角筋Gussets缩痕shrinkage半圆形流道Halforoundrunner收缩差异asymmetricshrinkage热传导系数heattransfercoefficient熔接线lines热传控制heattransfercontrol亮线colorchange热传导
8、ge蠕变Creep注射压力injectionpressure位移Displacement注射速度injectionspeed分层表面剥离delamination注射系统injectionsystem三角洲效应deltaeffect模内压力intemalmouldpressure/cavitypressure方向收缩diectionalshrinkage定压冷却阶段isobariccooling尺寸变化dimensionalvariation各向同性isotropic尺寸稳定性dimensionalstability坚韧tough密度Density体积收缩率volumes
9、hrinkage翘曲warpage体积特性wolumetricProperties变形distortion体积收缩率volumetricshrindage迟滞hesitation体积收缩率分布volumetricshrindagedistribution,垂直于流动方向的收缩cross-flowshrinkage长径比length-to-diameterratio热变形温度deflectiontemperature长度厚度比length-to-thickness脱模demolding线性收缩linearshrinkage脱模斜度draft长期载荷Long-termload脱
10、模困难ejectiondifficulties隔热板thermalinsulationboard内应力internalstress热应力thermalstress长链高分子longchainmacromolecules壁薄件thinnerwalledpart凝固层比例frozenlayerfraction螺纹型心threadplug/threadedcore取出removal螺纹型环threadring/threadedcavity粗加工roughmachining熔体melt伺服马达servomotor波前meltfront(Advancement)工序wo
11、rkstage熔融指数meltindex,MI塑料件plasticparts成型温度melttemperature注射模injectionmould计量区meteringzone斜销anglepin/fingercam熔体流动速度MFR斜滑块angled-lift/splits微观结构microstructure悬臂搭扣连接cantileversnapjoints带圆角的梯形流道Modifiedtrapezoidalrunner模套chase/bolster/frame再吸水moisturereabsorption型芯Core模内收缩moldshrindag
12、e支架ejectorhousing/mouldbaseleg模具温度moldtemperature推块ejectorpad高分子链molecularchain推杆ejectorpin分子链的取向molecularChainOrientation推板ejectorplate分子质量分布molecularweihghtdistribution,(MWD)复位杆push-packpin锥形定位件mouldaseslocatingelements浇口尺寸Gatedimensions(sizes)模架(注射模)mouldbases直接浇口directgate;
13、spruegate塑料成型模具mouldforplastics盘式浇口diskgate热塑性塑料模具mouldforthermoplastics侧浇口edgegate热固性塑料模具mouldforthermosets扇形浇口fangate开模力mouldopeningforce浇口镶块gatinginsert模板mouldplate圆柱头推杆ejectorpinwithcylindricalhead闭合高度mouldshutheihgt扁顶杆flatejectorpin成型压力mouldingpressure连接推杆ejectortie
14、rod活动镶件movableinsert,loosedetail导套guidebush动模movablemould/movingmould导柱guidepillar动模座板movingclampplate/bottomclampplate浇口gate多点进浇multiplegating浇口长度gatelength牛顿流体Newtonianfluid浇口位置Gatelocation非牛顿流体non-Newtonianfluid嵌件insert非均匀收缩Non-uniformShrinkage楔紧块heellock喷嘴nozzle凹模cavityp
16、malemoldface潜流效应underfloweffect模具温度moldtemperature冷却不均unevencooling支撑板backingplate/supportplate均匀度uniformity隔板baffle阀式浇口valvegate掏空coreout排气槽vent(ofamould)型心拼块coresplits壁厚过度区域wallthicknesstransitionregions强度设计Designforstrength模具加工精度tooltolerances型芯固定板core-retainerplate梯形流道Trapez
17、oidalrunner斜度draftangle护耳浇口tubegate母模面Famalemoldface絮流turbulance动模面dynnamicmoldface圆柱形塑料制品cylinder-likeparts斜槽导板fingerguideplate超声波焊接Ultrasonicwelding推杆固定板ejectorretainerplate平头螺钉pan-headscrews弹性模量elasticmodulus平行板流变仪parallel-plateviscometer模具的弹性变形elasticdeformationoftool制品装配Pa
18、rtAssembly加热圈heater制品设计Partdesingn定距拉板pullerplate;limitplate制品尺寸partdimension热流道板hot-runnermanifold制品收缩PartShrinkage水平分型面horizontalpartingline制品刚度PartStiffness热流道模具hotrunnermould制品强度PartStrength热塑性塑料注射模injectionmoldforthermoplastics制品顶出温度parttemperatureatejection/ejectiontem垫片ga
19、sket制品壁厚Partthickness,thinknessofpart拼块splits(ofamould)制品公差PartTolerance限位块stopblock流道重量partweight限位丁stoppin分型面partingline浇口镶块gatinginsert点浇口pin-pointgate钩型拉料杆spruepuller,z-shaped塑料制品plasticparts球头拉料杆spruepuller,ballheaded塑化plasticization标准模架standardmouldbases平板型塑料制品plate-likep
20、arts滑块camslide脱膜后定压冷却postmoldisobariccooling推件板stripperplate入口压力Pressureattheentrance推件环(盘)stripperring压力控制pressurecontrol潜伏浇口submarinegate压力差Pressuredifference支撑柱supportpillar压力分布Pressure|Distributon镶件mouldinsert压力变化过程PressureHistory煤油kerosene压力-体积-温度关系PVTprssure-volume-temperature
21、relationship定位locate成型循环processcycle工作台machinetable加工参数processingparameters车间machineshop投影面积projectedarea故障malfunction赛马现象racetrack低碳钢lowcarbonsteel矩形流道Rectangularrunner修正modification增强reinforced包装pack增强成分reinforcementcontent面板panel增强筋reinforcingrib等离子plasma松弛relaxation绘图机plotter重复超载repeat
22、edload装模工presssetter残余应力Residualstress花键spline雷诺系数Reynoldsnumber条形码barcode流变学Rheology操作员operator筋Rib课长supervisor筋的形状Ribgeometry外观检查cosmeticinspect环行浇口ringgate内部检查innerpartsinspect流道runner前面板frontplate浇道平衡runnerbalance后面板rearplate流道截面积runnercrosssection电源按键powerbutton流道直径runnerdiamet
23、er工作间workcell流道尺寸runnerdimensions(sizes)品质管理部门QCSection流道长度runnerlength机械手robot流道板runnerplate车床lathe份流道拉料杆runnerpuller工业酒精iudustrialalcohol螺杆旋转Screwrotationspeed生锈rust推流道板runnerstripperplate换模diechange流道系统runnersystem装模tofixadie流道系统布局runnersystemlayouts修模torepairadie无流道模具run
24、nerlessmould到角reverseangle=chamfer封口压力sealingpressure淬火quenching半结晶型塑料semi-crystallinepolymers回火tempering半结晶semi-crystalline退火annealing齿壮serrations套筒sleave设定的注塑压力曲线Settedinjectionpressureprofile无流道Runnerless轴shaft首件确认FAAfirstarticleassurance剪切Shear特采L/NLotNumber特剪切率shearrate电极copper
25、electrode切应力shearstress稳定性好goodstability切应力分布ShearStressDistribution气阀valves剪切变稀特性shear-thinning斜顶anglefrompin短射shortshot锁模块lockplate短期载荷shorttermload压条plate注射能力shotcapacity二板模2-platemold带肩推杆shoulderedejectorpin三板模3-platemold收缩率shrinkagerate热嘴hotsprue收缩shrinkage探针thermocouples收缩变形
26、翘曲模拟shrindage&warpagesimulation快接头jiffyquickconnectorplug收缩应力shrinkagestress扭距torque收缩空洞Shrindagevoids样品sample侧型心slidecore原因分析causeanalysis滑块导板sideguidepin良品goodproduct银纹Silverstreaks不良品defectiveproduct单浇口或多浇口Singlevs.multiplegates飞边flash表面层skinlayer喷射jetting搭扣配合连接snap-fitJoints变
27、形distortion固化层,凝固层solidificationlayer疲劳fatigue主流道sprue延展性ductile浇口套spruebush/spruebusing翘曲Warpage拉料杆spruepuller熔接线weldline圆锥头拉料杆spruepuller,conicalheaded脱模困难ejectiondifficulties状态方程式stateequation扭曲torsion阶跃式变化stepchange留痕flowmarks转换位置switch-overposition鱼眼fisheyes热对流thermalconvection
28、疲劳fatigue热裂解温度thermaldegradationtemperature龟裂现象environmentalstresscrackresistance不定型材料Amorphouspolymers缩痕sinkmarks结晶度degreeofcrystallinity冻结freeze吸水程度degreeofmoistureabsorption浇口固化gatefreeze-off吸水性塑料hygroscopicpolymers喷泉流动FountainFlow容积温度Bulktemperature自由收缩freeshrinkage纤维素CA(Cellulo
29、sics)中心趋向coreorientation结晶型塑料crystallinepolymers热熔接hotwelding玻璃纤维GF(glass-fiber)平均温度AverageTemperature玻璃态glsaaystate平均速度averagevelocity低密度聚乙烯LDPE(LowDensityPolyethylene)回流backflow力学性能mechanicalperformance计量背压backpressure共塑物cpolymer料筒barrel热物理特性ThermophysicalProperties溢料bleeding热塑性塑料th
30、ermoplastics共混blend耐冲击聚苯乙烯HIPS(highimpactpolystyrene)凸台Bosses黏度viscosity分流道Branchedrunners粘滞加热viscousheating计算机辅助工程CAE(computeraidengineering)粘弹性Viscoelasticbehavior充填基本流动方式BasicFlowPatterninFilling交联cross-link悬臂式卡扣Cantileversnap(hook)结晶crystalline毛细管流变仪Capillaryviscometer膨胀swell型腔压力C